Robotics

Rapid CNC machining for a robotics prototype

How a Bangalore-based robotics startup got precision-machined aluminum parts with strict tolerances in just 4 days.

4 Days
Delivery Time
±0.02mm
Tolerance Achieved
Zero
Assembly Rework
⚠️

The Problem

A Bangalore-based robotics startup was developing a new ground robot. They needed precision-machined aluminum components for the drivetrain and chassis. Their in-house setup and local vendors lacked the capability to achieve the tight tolerances required for the complex mating parts, causing critical delays in their R&D cycle.


🎯

The Challenge

The project had multiple strict constraints that made traditional sourcing difficult:

⏱️ 5-day absolute deadline
📏 Tight tolerances (±0.02 mm)
🔀 Complex mating parts
🪶 Lightweight Aluminum 6061-T6
📉 History of vendor quality issues

💡

The Solution

Hanzof stepped in as a manufacturing partner to execute the build with speed and precision.

  • Design Optimization: We reviewed and optimized the CAD files specifically for manufacturability, reducing machine time without compromising part integrity.
  • Advanced Machining: Utilized precise 3-axis and 4th-axis CNC milling to create complex geometries in a single setup, minimizing tolerance stacking.
  • Strict QC: Implemented rigorous quality control checks for all critical fits and bearing press-fits.
  • Ready to Assemble: Delivered completely deburred, assembly-ready parts directly to their lab.

🏆

The Outcome

The startup received their parts in just 4 days, beating the deadline. Every single component met the strict tolerances required. Thanks to the accuracy of the machining, there was zero rework required during assembly. This seamless execution enabled a successful first field test and ultimately accelerated their entire development timeline by approximately one week.

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